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National Trail Surfaces Study

III. Results of the Study

The purpose of the longitudinal study was to evaluate a variety of aggregate and organic or natural byproduct soil stabilizer trail surface materials for their ability to meet the recommended firmness and stability values established by the proposed accessibility guidelines over an extended period of time. The Notice of Proposed Rulemaking for Outdoor Developed Areas Accessibility Guidelines provides guidelines for firmness and stability, and the longitudinal trail surface study explored the following three research questions:

  • Does each of the 11 trail surface materials meet or exceed the classifications for firmness and stability as proposed by the US Access Board in their 2007 Notice of Proposed Rulemaking for Outdoor Developed Areas?

  • When evaluating the firmness and stability of each of the 11 trail surface materials, how does each of the 11 trail surface materials compare to themselves over a 51 month time period?

  • When evaluating the firmness and stability of each of the 11 trail surface materials, how does each surface compare to each of the other surfaces over a 51 month time period?

Performance for Surface Firmness and Stability

Table 1 identifies the 11 test surface materials, the dates of installation, and the date of the initial and final testing of surfaces at the Wetlands at Bradford Woods in Martinsville, Indiana:

Table 1. Surface Material, Installation, Initial and Final Data Collection
Surface Material Date of Installation Date of Initial
Data Collection
Data of Final
Data Collection
¼ inch minus limestone August 9, 2007 August 16, 2007 November 02, 2011
¾ inch minus & ¼ inch minus limestone August 9, 2007 August 16, 2007 November 02, 2011
¾ inch minus limestone August 1, 2007 August 16, 2007 November 02, 2011
Klingstone 400 June 19, 2007 June 21, 2007 November 02, 2011
Polypavement July 3, 2007 June 6, 2007 November 02, 2011
Soiltac Liquid Mix-In June 27, 2007 July 6, 2007 November 02, 2011
Soiltac Liquid Topical June 27, 2007 July 6, 2007 November 02, 2011
Soiltac Powder Mix-In June 27, 2007 July 6, 2007 November 02, 2011
Soiltac Powder Topical June 27, 2007 July 6, 2007 November 02, 2011
Stabilizer June 21, 2007 July 6, 2007 November 02, 2011
StaLok June 21, 2007 July 6, 2007 November 02, 2011

The surfaces were tested three times a year (with the exception of 2007 and 2010 when each of the surfaces were tested twice), over 51 months. The testing occurred in varying seasons to capture the way in which the climate change affects the surfaces. The firmness and stability means and standard deviations are important elements of the data collection and reporting process. However, a potentially more telling figure may reside in the minimum and maximum ranges for each. Table 2 provides the ranges, means and standard deviations for firmness and stability readings as measured by the Rotational Penetrometer.

Table 2. Trail Surface Material and Firmness and Stability Data
Surface Material Firmness Range Firmness Mean Firmness Standard Deviation Stability Range Stability Mean Stability Standard Deviation
¼ inch minus limestone 0.16‒0.25 0.20 0.03 0.22‒0.71 0.43 0.17
¾ inch minus & ¼ inch minus limestone 0.15‒0.27 0.18 0.03 0.21‒0.59 0.35 0.11
¾ inch minus limestone 0.15‒0.19 0.17 0.01 0.21‒0.41 0.28 0.07
Klingstone 400 0.15‒0.21 0.18 0.02 0.18‒0.27 0.22 0.02
Poly-pavement 0.16‒0.35 0.26 0.07 0.18‒0.70 0.44 0.18
Soiltac Liquid Mix-In 0.15‒0.25 0.19 0.03 0.17‒0.64 0.41 0.15
Soiltac Liquid Topical 0.15‒0.29 0.19 0.04 0.19‒0.74 0.40 0.18
Soiltac Powder Mix-In 0.14‒0.21 0.17 0.02 0.18‒0.49 0.33 0.10
Soiltac Powder Topical 0.16‒0.25 0.19 0.03 0.20‒0.60 0.33 0.12
Stabilizer 0.14‒0.23 0.18 0.03 0.27‒0.96 0.44 0.18
StaLok 0.14‒0.18 0.16 0.01 0.17‒0.24 0.20 0.02

To decipher the firmness and stability classifications of each of the trail surface materials, Table 3 was utilized. Table 3 depicts the firmness and stability classifications according to the NPRM for Outdoor Developed Areas. In 2004, at the start of the study, the identified table was referenced in the NPRM for Outdoor Developed Areas, but has since been removed from the Draft Final for Outdoor Developed Areas guidelines. The removal of the classifications was due in part to a lack of sufficient research to support the numerical associations of the firmness and stability ranges.

Table 3. Firmness and Stability Classification per NRPM Outdoor Developed Areas
Firmness Classification Amount of Penetration
Very Firm 0.3 inches or less
Moderately Firm > 0.3 inches and < 0.5 inches
Not Firm Greater than 0.5 inches
Stability Classification Amount of Displacement
Very Stable 0.5 inches or less
Moderately Stable > 0.5 inches and < 1.0 inch
Not Stable Greater than 1.0 inch

Table 4 correlates the firmness and stability classifications of the surface means, to the data reading outputs. When classifying the firmness and stability means, the surfaces all test in the top (most firm and most stable) classification for firmness and stability. Meaning, these specific surface installations would be reported as firm and stable surfaces according to the US Access Board per the NPRM for Outdoor Developed Areas.

Table 4. Firmness and Stability Classifications of Data Surface Material Means
Surface Material Firmness Classification Stability Classification
¼ inch minus limestone Very Firm Very Stable
¾ inch minus & ¼ inch minus limestone Very Firm Very Stable
¾ inch minus limestone Very Firm Very Stable
Klingstone 400 Very Firm Very Stable
Polypavement Very Firm Very Stable
Soiltac Liquid Mix-In Very Firm Very Stable
Soiltac Liquid Topical Very Firm Very Stable
Soiltac Powder Mix-In Very Firm Very Stable
Soiltac Powder Topical Very Firm Very Stable
Stabilizer Very Firm Very Stable
StaLok Very Firm Very Stable

However, when comparing readings for the firmness and stability ranges, the soil stabilizer and trail surface segment Polypavement, exceeds the range of “very firm” and would be classified as “moderately firm” (as seen in Table 5). The ¼ inch minus limestone, ¾ inch minus and ¼ inch minus limestone, Polypavement, Soiltac Liquid Mix-in, Soiltac Liquid Topical, Soiltac Powder Topical, and Stabilizer all exceed the stability classification of “very stable” and would all be classified as “moderately stable”. This is an important observation to make as trail surfaces are expected to meet the firmness and stability classifications to the maximum extent practicable for the total length of time that the trail is open to the general public and/or its visitors. Evidence of varying firmness and stability could lead to a surface becoming non-firm and non-stable over time.

Table 5. Firmness and Stability Classifications of Data Surface Material Ranges
Surface Material Firmness Classification Stability Classification
¼ inch minus limestone Very Firm Moderately Stable
¾ inch minus & ¼ inch minus limestone Very Firm Moderately Stable
¾ inch minus limestone Very Firm Very Stable
Klingstone 400 Very Firm Very Stable
Polypavement Moderately Firm Moderately Stable
Soiltac Liquid Mix-In Very Firm Moderately Stable
Soiltac Liquid Topical Very Firm Moderately Stable
Soiltac Powder Mix-In Very Firm Very Stable
Soiltac Powder Topical Very Firm Moderately Stable
Stabilizer Very Firm Moderately Stable
StaLok Very Firm Very Stable

To best depict the firmness and stability of a surface as compared to itself over a period of time, it is easiest to examine graphs that depict the performance of the individual surfaces over the 51 months. Each graph contains the firmness mean in blue and stability mean in red along the vertical axis, and the date of data collection for each reading along the horizontal axis. The graph title identifies the surface material, and in addition, the composition of the material identified.

Each of the eleven surfaces shows a decline in stability from the point of installation and first rotational penetrometer test, to the last date of data collection at the end of the 51 month study. Whereas, only Soiltac Powder Topical and Polypavement show a decline in the firmness from the point of installation and first rotational penetrometer test, to the last date of data collection at the end of the 51 month study.

Figure B 1/4 inch minus limestone aggregate

Figure B ¼ inch minus limestone aggregate

Mean firmness and stability for 3/4 minus and 1/4 minus limestone aggregate

Figure C ¾ inch & ¼ inch minus limestone aggregate

Mean firmness and stability for 3/4 minus limestone aggregate

Figure D ¾ inch minus limestone aggregate

Mean firmness and stability for Klingstone 400

Figure E Klingstone 400

Mean firmness and stability for Polypavement

Figure F Polypavement

Mean firmness and stability for Soiltac liquid mix-in

Figure G Soiltac liquid mix‐in

Mean firmness and stability for Soiltac liquid topical

Figure H Soiltac liquid topical

Mean firmness and stability for Soiltac powder mix-in

Figure I Soiltac powder mix‐in

Mean firmness and stability for Soiltac powder topical

Figure J Soiltac powder topical

Mean firmness and stability for Stabilizer

Figure K Stabilizer

Mean firmness and stability for Stalok

Figure L StaLok

Five different surface compositions make up the 11 various trail surfaces. The following is a breakdown of the five types of surfaces (the make-up of the surface) and the trail surfaces that are included in each:

  • Polyurethane: Klingstone 400

  • Vinyl Acetate Copolymer: Soiltac Liquid Topical, Soiltac Liquid Mix-in, Soiltac Powder Topical, and Soiltac Powder Mix-in

  • Organic Plant Material: Stabilizer

  • Polymer: StaLok and Polypavement

  • Aggregate and fines: ¼ inch minus limestone, ¾ inch minus base and ¼ inch minus top dress limestone, and ¾ inch minus limestone

Utilizing the firmness and stability means of each of the five different surface compositions, a one-way analysis of variance (ANOVA) was run to determine if there was a statistical significance between each of the five different surface composition types. A statistical significance between surface compositions would mean that on average, the surface composition that shows a statistical significance would have maintained a greater degree of firmness or stability over the study period. In order to be statistically significant, the firmness or stability means of one surface composition, when compared to another, would have to be equal to or less than .05. The analysis found that there was a statistical significance in stability between Klingstone 400 (polyurethane), all four Soiltac (vinyl acetate copolymer) surface compositions, the organic plant material, and the ¼ inch minus limestone aggregate surface. To illustrate this point, review Figure M and observe that according to the data collected on five surface compositions over 51 months, it is 95 percent (or .95) certain that the polyurethane surface composition (in this case Klingstone 400) remained more consistently stable than the other three surface compositions (vinyl acetate copolymer, organic plant material, and a ¼ inch minus aggregate surface).

Statistical significance of stability between surface compositions

Figure M Statistical significance of stability between surface compositions

Installation of Aggregate Surfaces at Bradford Woods

The installation of the aggregate surfaces at Bradford Woods conformed to the following protocol:

Prior to installing the crushed rock (aggregate) surfacing material, the trail bed shall be shaped to reflect the same linear grade and cross slope as the desired finished surface. The trail bed shall be uniformly smooth and compacted to a rate of 90 percent.

The rock shall be from a quarry and have angular fractured surfaces. It shall be ¾ inch minus 100 percent crushed and shall be free of vegetable matter and other potentially harmful substances. It shall be of such nature that it can be compacted readily under watering to form a firm and stable surface. The crushed rock shall be inspected by a representative of the contracting agency prior to delivery to the worksite to insure material quality. The crushed quarried rock shall conform to the grading requirements shown in Table 6.

Table 6. Installation of Firm and Stable Aggregate Material at Bradford Woods
Sieve Sizes ¾ inch Maximum Individual Test Result Moving Average
1” 100 100
¾” 87‒100 90‒100
No. 4 30‒60 35‒55
No. 30 5‒35 10‒30
No. 200 0‒12 2‒9

The crushed rock shall be applied to the trail bed at a minimum depth of 6 inches. The application shall be performed in two separate 3-inch lifts. Each lift shall be shaped to the proper linear grade and cross slope prior to compaction. Compaction shall be performed by using either a viberplate compactor or a vibratory roller and shall achieve a minimum compaction rate of 90 percent. The crushed rock shall be kept moist to achieve the maximum rate of compaction. Native soil shall be blended into the last 3-inch lift of crushed rock to soften the color and texture of the finished trail tread. The rate of application shall vary depending on the clay content of the native soil. The finished surface of the trail tread shall be uniformly smooth without holes or concave depressions that can trap water. Photos that illustrate the installation of each trail section are included in Appendix D.

Qualitative and Observational Analysis by Surface Type

The aggregate material listed below contains a size (inch), the label “minus”, and an aggregate type. In the Midwest, the primary aggregate material made available at quarries for distribution is Limestone; therefore, Limestone was the aggregate component used in the aggregate only trail segments. When ordering the aggregate material from the quarry, it is up to the individual placing the order, to decipher which size aggregates, percentage of aggregate, and percentage of fines will be included in the combined shipment of materials. Varieties of aggregate stone sizes were chosen for the trail segments in this study and they included stones that ranged from ¼ inch to ¾ inches.

To understand the “minus” meaning of the aggregate denoted, it is essential to explain the composition of the material as it leaves the quarries. For example for an order for ¾ inch minus limestone aggregate, the “minus” essentially means that the shipment of aggregate will include both stones and fines (small particles resembling dust) that are a maximum size of ¾ inches and smaller. Quarries produce aggregate specification sheets that they make available for each shipment of aggregate. The aggregate specification sheet will contain the sieve size (size of stone that is allowed to pass through the sieve to be included in the shipment) and the percent of that particular size that is included (percent passing). In the example, 100 percent of the stones that are ¾ inches are allowed to pass and will be included. Of the stones that are 3/8 inches, 77 percent of the stones are allowed to pass and will be included. Of the stones that are #4 (smaller than 3/8 inches), 46 percent of the stones are allowed to pass and will be included (so on and so forth). Anything that is identified as #200 is considered dust, so in this example, 11.3 percent is allowed to pass and will be included.

The size of the aggregate distributed is often of critical importance to the way the material performs. Too much of the smaller fines in comparison to the larger fines may contribute to more washout or erosion, whereas not enough smaller fines may lead to lots of loose, larger aggregate pieces that can contribute to a non-firm and non-stable surface.

Appendix D contains photos of the installation of each of the 11 trail segments, in addition to photos that chronicle the effects of time on the surfaces over 51 months.

¼ Inch Minus Limestone

The trail segment is composed of 6 inches of ¼ inch minus limestone and dust and is 5 feet wide by 50 feet long. The segment contains timber edging. The surface was installed in two rolled and compacted 3 inch lifts. The segment maintained itself well in dry temperatures (June – August; 100 degree temps), remaining hard and compacted under foot. Following the first two days of heavy rainfall uncharacteristic for Indiana, the surface was loose under foot and was bogged down with water. Eventually, the surface developed an erosion ditch measuring approximately 16 feet and at a depth of approximately 3 inches. The surface never firmed back up under foot by the end of fall. After extended periods of no moisture and sun, the surface firms back up under foot.

Photo 133 Quarter Inch Minus Limestone trail base.

Quarter Inch Minus Limestone was installed in two rolled and compacted 3 inch lifts.  August 9, 2007.

Quarter Inch Minus Limestone is rolled and compacted.

Quarter Inch Minus Limestone trail segment as second lift is rolled and compacted.  August 9, 2007.

Quarter Inch Minus Limestone maintains itself.

Quarter Inch Minus Limestone trail segment maintained itself in dry temperatures.  October 19, 2007.

Quarter Inch Minus Limestone is eroding at edging.

Quarter Inch Minus Limestone trail segment was loose under foot after heavy rainfall.  March 13, 2008.

Quarter Inch Minus Limestone is eroding at edging.

Quarter Inch Minus Limestone trail segment developed an erosion ditch.  March 13, 2008.

Quarter Inch Minus Limestone with footprint.

Quarter Inch Minus Limestone trail segment would only firm up after extended periods of no moisture.  March 17, 2009.

¾ Inch Minus and ¼ Inch Minus Limestone

The trail segment is composed of 4 inches of ¾ inch minus limestone and approximately 50 percent dust as a base; and a 2 inch top‐dressing of ¼ inch minus limestone and dust. This trail segment is 5 feet wide by 50 feet long and contains timber edging. This segment maintained itself well in dry temperatures (June – August; 100 degree temps), remaining hard and compacted under foot. It did then show signs of becoming loose under foot at the first two days of heavy rainfall. The surface stayed soft under foot, enough to see footprints compacted and not return to the surface, but did not show any signs of erosion. The surface appeared to become firm and stable under foot more quickly than the ¼ inch surface; most likely as a result of a base composed of larger fines to allow for more adequate drainage.

Three Quarter Inch Minus Base and Quarter Inch Minus base prepared.

Three Quarter Inch Minus Base and Quarter Inch Minus Top Limestone trail segment is composed of 4 inch base; and a 2 inch top-dressing.  August 9, 2007.

Three Quarter Inch Minus Base and Quarter Inch Minus trail segment maintains itself.

Three Quarter Inch Minus Base and Quarter Inch Minus Top Limestone trail segment maintained itself in dry temperatures.  October 19, 2007.

Three Quarter Inch Minus Base and Quarter Inch Minus shows footprints.

Three Quarter Inch Minus Base and Quarter Inch Minus Top Limestone trail segment after heavy rain.  March 13, 2008.

Three Quarter Inch Minus Base and Quarter Inch Minus shows dried footprints.

Three Quarter Inch Minus Base and Quarter Inch Minus Top Limestone trail segment firmed back up more quickly than the ¼ inch surface.  May 6, 2008.

Three Quarter Inch Minus Base and Quarter Inch Minus shows footprint close up.

Three Quarter Inch Minus Base and Quarter Inch Minus Top Limestone trail segment showed signs of footprints after heavy rain.  March 17, 2009.

Three Quarter Inch Minus Base and Quarter Inch Minus shows rut from heavy rain.

Three Quarter Inch Minus Base and Quarter Inch Minus Top Limestone trail segment after heavy rain.  March 17, 2009.

Three Quarter Inch Minus Base and Quarter Inch Minus shows rut from heavy rain.

Three Quarter Inch Minus Base and Quarter Inch Minus Top Limestone trail segment after heavy rain.  March 17, 2009.

Three Quarter Inch Minus Base and Quarter Inch Minus firmed up surface.

Three Quarter Inch Minus Base and Quarter Inch Minus Top Limestone trail segment became firm and stable under foot more quickly than the ¼ inch surface.  November 2, 2011.

¾ Inch Minus Limestone

The trail segment is composed of two three inch lifts of ¾ inch minus limestone and approximately 50 percent dust. This trail segment is 5 feet wide by 200 feet long. The segment contains timber edging. This trail segment maintained itself well in dry temperatures (June – August; 100 degree temps), remaining hard and compacted under foot. After the same two days of uncharacteristically heavy rainfall (as noted in the ¼ inch minus segment), the surface had evidence of water pooling on the surface, as there were lines of pine needles but the surface remained unchanged. It was still firm under foot through the end of the testing in fall. The surface does have a prevalence of the larger fines working their way to the surface, but not affecting the way in which the surface is bound to keep it firm. It would be an item to consider when evaluating the intended use of a trail for those visitors using mobility devices and assistive devices such as crutches and canes.

Three Quarter Inch Minus Limestone with 50 percent dust.

Three Quarter Inch Minus Limestone trail segment is composed of two three inch lifts with 50 percent dust.  August 1, 2007.

Three Quarter Inch Minus Limestone is rolled and compacted.

Three Quarter Inch Minus Limestone trail segment with 50 percent dust has first lift compacted.  August 1, 2007.

Three Quarter Inch Minus Limestone shows first layer.

Three Quarter Inch Minus Limestone with 50 percent dust after first lift is compacted.  August 1, 2007.

Three Quarter Inch Minus Limestone with second layer raked over.

Three Quarter Inch Minus Limestone trail segment has second lift installed.  August 3, 2007.

Three Quarter Inch Minus Limestone second layer is rolled.

Three Quarter Inch Minus Limestone trail segment has second lift compacted.  August 3, 2007.

Three Quarter Inch Minus Limestone final segment.

Three Quarter Inch Minus Limestone with 50 percent dust after two lifts installed and compacted.  August 6, 2007.

Three Quarter Inch Minus Limestone discolored where water has pooled.

Three Quarter Inch Minus Limestone trail segment where water pooled after rain.  March 13, 2008.

Three Quarter Inch Minus Limestone with another discolored segment from pooled water.

Three Quarter Inch Minus Limestone trail segment where water pooled after rain.  March 13, 2008.

Three Quarter Inch Minus Limestone trail segment in shade.

Three Quarter Inch Minus Limestone trail segment almost one year after installation. June 12, 2008.

Three Quarter Inch Minus Limestone trail segment is firm.

Three Quarter Inch Minus Limestone trail segment remained firm under foot.  March 17, 2009.

Three Quarter Inch Minus Limestone with large fines on top layer.

Three Quarter Inch Minus Limestone trail segment showed prevalence of larger fines working their way to the surface. November 2, 2011.

Klingstone 400

The trail segment is composed of the stabilizer, Klingstone 400 and is 5 feet wide by 104 feet long. The segment contains timber edging. The Klingstone 400 is applied to materials on top of a base, which is composed of 4 inches of ¾ inch minus limestone and dust. The top-dress is 2 inches of ¼ inch washed pea gravel (round river rock) sprayed with Klingstone 400 to seal the pea gravel. Over time, the only noticeable changes to the surface are a fading of the color (which started as an “amber”, has washed out because of sun exposure, and is blending with the surroundings) and a very small amount of loose fines coming to the surface. The surface was installed around a sewage drain and was not broken away from or deteriorated around it.

Klingstone base prepared.

Klingstone base preparation of ¾ inch minus limestone and dust.  June 13, 2007.

Klingstone base prepared around manhole cover.

Klingstone base preparation of ¾ inch minus limestone and dust.  June 13, 2007.

Klingstone top dressed.

Klingstone top dress preparation of ¼ inch washed pea gravel (round river rock).  June 16, 2007.

Klingstone top dress leveled by trail crew.

Klingstone top dress ¼ inch washed pea gravel is prepared.  June 16, 2007.

Klingstone leveled with 2 x 4 board.

Klingstone top dress ¼ inch washed pea gravel is leveled.  June 16, 2007.

Klingstone trail segment completed.

Klingstone trail segment is prepared for spray application.  June 16, 2007.

Klingstone top dress is sprayed.

Top dress is sprayed with Klingstone 400 to seal the pea gravel.  June 16, 2007.

Klingstone top dress looks wet.

Klingstone 400 has been sprayed to top surface.  June 16, 2007.

Klingstone trail segment completed.

Klingstone 400 spray left to dry.  June 16, 2007.

Klingstone dry but with dark color looks wet still.

Klingstone trail surface more than a month after installation.  August 1, 2007.

Klingstone slightly faded.

Klingstone amber color has started to fade.  October 19, 2007.

Klingstone a little more faded.

Klingstone surface almost a year after installation.  May 6, 2008.

Klingstone close up of loose fines.

Klingstone loose fines coming to surface.  March 17, 2009.

Klingstone with loose fine patches.

Klingstone almost two years after installation has small amount of loose fines coming to surface.  March 17, 2009.

Klingstone washed out section to base.

Klingstone at beginning of trail segment has started to wash out. November 22, 2011.

Klingstone wide angle of washed out section.

Klingstone at beginning of trail segment has started to wash out. November 22, 2011.

Klingstone receding from edging.

Klingstone surface has started to recede from timber edging. November 22, 2011.

Polypavement

The trail segment is composed of the stabilizer, Polypavement and is 5 feet wide by 30 feet long. The segment contains timber edging. The Polypavement is applied to a base of compacted native soils and is then mixed into an additional 2 inches of tilled soil. The surface started to show signs of cracking, sinking and softening after the first round of tests when the temperature was still mild and warm (June – August; 100 degree temps). After uncharacteristically heavy rainfall, the surface became the same texture as mud. Upon drying up, the surface remained cracked and was heaving along the full width of the trail. The material just under the surface of the segment, contains cracks and heaving and stayed wet and therefore soft under foot. NCA continued to test the surface to ensure consistency in data collection, despite the initial impression that the Polypavement application was not maintaining itself. It appeared that the top layer of the surface was all that was left of the stabilizer and the remaining surface had returned to its natural soil state. The assumption is that this surface, because of its natural soil base, never got the opportunity to set up properly because it was installed in wetlands where the soil naturally maintains more moisture.

Polypavement tilled into native soil.

Polypavement is applied to a base of compacted native soils and mixed into an additional 2 inches of tilled soil.  July 3, 2007.

Polypavement tilled into soil

Polypavement is applied to a base of compacted native soils and mixed into an additional 2 inches of tilled soil.  July 3, 2007.

Polypavement slightly darker with some cracks.

Polypavement trail segment started to show signs of cracking and softening after the first round of tests.  July 6, 2007.

Polypavement dry middle spot with cracks.

Polypavement trail segment started to show signs of cracking and softening after the first round of tests.  July 6, 2007.

Polypavement with close up of cracks.

Polypavement trail segment shows cracking.  July 6, 2007.

Polypavement appears as dirt surface.

Polypavement trail segment after heavy rains remained cracked.  August 9, 2007.

Polypavement appears as dirt surface.

Polypavement trail segment with cracks and heaving along width of trail.  October 19, 2007.

Polypavement moist with some cracks.

Polypavement trail segment would dry with cracks and heaving after heavy rail.  March 13, 2008.

Polypavement with a footprint.

Polypavement trail segment would remain soft underfoot.  March 13, 2008.

Polypavement with vegetation growing along edge.

Polypavement trail segment shows cracks.  May 6, 2008.

Polypavement dry and cracking.

Polypavement trail segment a year after installation shows top layer is all that is left of the stabilizer.  June 12, 2008.

Polypavement dry with cracking and vegetation growing mid tread.

Polypavement trail segment almost two years after installation shows top layer of stabilizer and remaining surface returned to its natural soil base.  March 17, 2009.

Polypavement close up of cracking and indentation.

Polypavement trail segment may not have set up properly due to the moist soil of the wetlands.  March 17, 2009.

Polypavement covered with vegetation.

Polypavement trail segment overgrown with vegetation.  November 2, 2011.

Soiltac Liquid Mix-In

The trail segment is composed of the stabilizer, Soiltac Liquid Mix-in and is 5 feet wide by 30 feet long. The segment contains timber edging. The Soiltac Liquid Mix-in is applied to a base of 2 inches of native soil. Soiltac Liquid Mix-in is then tilled into 4 inches of ¼ inch minus loose limestone aggregate. The surface is compacted and then sprayed to seal. The stabilizer has a penetration depth of 4 inches. After the first heavy rainfall, the surface seemed to maintain itself well. It was only slightly soft under foot, showing footprint indentations, but seemed to firm back up. There were no noticeable drainage issues for this surface. This segment performed better than its topical application counterpart (see the note in the liquid topical application).

Soiltac Liquid Mix-In applied by trail crew.

Soiltac Liquid Mix-In is applied to a base of 2 inches of native soil.  June 27, 2007.

Soiltac Liquid Mix-In tilled into surface.

Soiltac Liquid Mix-In is then tilled into 4 inches of ¼ inch minus loose limestone aggregate. June 27, 2007.

Soiltac Liquid Mix-In tilled into surface.

Soiltac Liquid Mix-In is then tilled into 4 inches of ¼ inch minus loose limestone aggregate.  June 27, 2007.

Soiltac Liquid Mix-In tilled into surface.

Photo 58 Soiltac Liquid Mix-In surface is tilled. June 27, 2007.

Soiltac Liquid Mix-In leveled with board by trail crew.

Soiltac Liquid Mix-In trail segment is leveled.  June 27, 2007.

Soiltac Liquid Mix-In completed trail segment.

Soiltac Liquid Mix-In trail segment is prepared.  June 27, 2007.

Soiltac Liquid Mix-In rolled and compacted.

Soiltac Liquid Mix-In trail segment is compacted.  June 27, 2007.

Soiltac Liquid Mix-In sprayed by trail crew.

Soiltac Liquid Mix-In trail segment is sprayed to seal with a penetration of 4 inches.  June 27, 2007.

Soiltac Liquid Mix-In holds firm.

Soiltac Liquid Mix-In trail segment seemed to maintain itself well.  March 13, 2008.

Soiltac Liquid Mix-In appears like natural surface.

Soiltac Liquid Mix-In trail segment was only slightly soft under foot, showing footprint indentations.  March 13, 2008.

Soiltac Liquid Mix-In wear along edging.

Soiltac Liquid Mix-In more than one year after installation seemed to maintain itself.  June 12, 2008.

Soiltac Liquid Mix-In some rutting.

Soiltac Liquid Mix-In almost two years after installation.  March 17, 2009.

Soiltac Liquid Mix-In indentation.

Soiltac Liquid Mix-In segment performed better than its topical application counterpart. March 17, 2009

Soiltac Liquid Mix-In some ruts and heaving.

Soiltac Liquid Mix-In performed better than its topical application counterpart. November 2, 2011.

Soiltac Liquid Topical

The trail segment is composed of the stabilizer, Soiltac Liquid Topical, and is 5 feet wide by 30 feet long. The segment contains timber edging. The Soiltac Liquid Topical is applied to a base of 2 inches of native soil. Soiltac Liquid Topical is mixed with water and sprayed onto 4 inches of ¼ inch minus compacted limestone aggregate. The stabilizer has a penetration depth of 1/8 inch. The first noticeable signs of change for this surface came after the first heavy rainfall at the March 2008 testing. The surface showed signs of runoff and became soft under foot (footprints were evident). The surface remained soft under foot through the final testing, but some areas even more so than other areas where the water had pooled and the surface had not firmed back up. Upon the advice of the stabilizer company, topical applications should not be utilized to stabilize trail surfaces, but are to be utilized when dust control and erosion is necessary. It can be applied to mix-in stabilizers during the installation and during maintenance to help achieve a more firm and stable surface.

Soiltac Liquid Topical is sprayed on by trail crew.

Soiltac Liquid Topical is applied to a base of 2 inch native soil, mixed with water and sprayed onto 4 inches of ¼ minus compacted limestone aggregate.  June 27, 2007.

Soiltac Liquid Topical is sprayed to penetrate the surface.

Soiltac Liquid Topical has a penetration depth of 1/8 inch.  June 27, 2007.

Soiltac Liquid Topical appears slightly washed from edging.

Soiltac Liquid Topical trail segment showed change after a heavy rainfall.  March 13, 2008.

Soiltac Liquid Topical with footprints.

Soiltac Liquid Topical trail segment became soft under foot.  March 13, 2008.

Soiltac Liquid Topical has run over edging.

Soiltac Liquid Topical trail segment showed signs of runoff.  March 13, 2008.

Soiltac Liquid Topical shows darker spot on edging.

Soiltac Liquid Topical trail segment remained soft where water had pooled.  May 6, 2008.

Soiltac Liquid Topical shows dark spot along edging with run off.

Soiltac Liquid Topical trail segment remained soft where water had pooled.  March 17, 2009.

Soiltac Liquid Topical shows dark soft spot along edging.

Soiltac Liquid Topical trail segment showed footprints.  March 17, 2009.

Soiltac Liquid Topical slightly washed out.

Soiltac Liquid Topical trail segment showed runoff.  March 17, 2009.

Soiltac Liquid Topical slightly washed out with new vegetation.

Soiltac Liquid Topical trail segment remained soft through the final testing.  November 2, 2011.

Soiltac Liquid Topical with more vegetation.

Soiltac Liquid Topical trail segment remained soft through the final testing.  November 2, 2011.

Soiltac Powder Mix-In

The trail segment is composed of the stabilizer, Soiltac Powder Mix-in, and is 5 feet wide by 30 feet long. The segment contains timber edging. The Soiltac Powder Mix-in is applied to a base of 2 inches of native soil. Soiltac Powder Mix-in is applied to the surface with a spreader, tilled, smoothed, and then compacted. It is then sprayed to seal the surface. The stabilizer has a penetration depth of 4 inches. This trail segment maintained itself through to the last date of testing, with only minor evidence of the surface softening, but always becoming firm again. There was no constructed drainage mechanisms that would be considered appropriate in the trail construction industry for this surface, therefore the water runoff from the adjacent earth mound flowed directly across this segment. Where there was water flow crossing the segment, the surface was soft under foot but returned to a natural surface state.

Soiltac Powder Mix-In applied by trail crew.

Soiltac Powder Mix-In is applied to a base of 2 inches of native soil.  June 27, 2007

Soiltac Powder Mix-In covers base.

Soiltac Powder Mix-In is applied to a base of 2 inches of native soil.  June 27, 2007.

Soiltac Powder Mix-In tilled into base by trail crew.

Soiltac Powder Mix-In is tilled into the 2 inch base of native soil.  June 27, 2007.

Soiltac Powder Mix-In close up tilling into base.

Soiltac Powder Mix-In has a penetration depth of 4 inches.  June 27, 2007.

Soiltac Powder Mix-In imprint from roller.

Soiltac Powder Mix-In is smoothed and compacted. June 27, 2007.

Soiltac Powder Mix-In sprayed by trail crew.

Soiltac Powder Mix-In is sprayed to seal the surface.  June 27, 2007.

Soiltac Powder Mix-In appears like natural surface.

Soiltac Powder Mix-In almost a year after installation.  March 13, 2008.

Soiltac Powder Mix-In appears like natural dirt surface.

Soiltac Powder Mix-In trail segment maintained its condition a year after installation. March 13, 2008.

Soiltac Powder Mix-In with some cracking.

Soiltac Powder Mix-In softened surface would become firm again.  May 6, 2008.

Soiltac Powder Mix-In some washed out and cracked.

Soiltac Powder Mix-In almost two years after installation.  March 17, 2009.

Soiltac Powder Mix-In looks like natural surface.

Soiltac Powder Mix-In does not have a constructed drainage mechanism considered appropriate for trail construction.  March 17, 2009.

Soiltac Powder Mix-In with some vegetation in tread.

Soiltac Powder Mix-In showed only minor evidence of softening at the end of the study.  November 2, 2011.

Soiltac Powder Mix-In close up with vegetation.

Soiltac Powder Mix-In trail segment with water crossing would soften and then return to natural surface state.  November 2, 2011.

Soiltac Powder Topical

The trail segment is composed of the stabilizer, Soiltac Powder Topical, and is 5 feet wide by 30 feet long. The segment contains timber edging. The Soiltac Powder Topical is applied to a base of 2 inches of native soil. Soiltac Powder Topical is mixed with water and sprayed onto 4 inches of ¼ inch minus compacted limestone aggregate. The stabilizer has a penetration depth of 1/8 inch. As with the other three Soiltac surface applications, the first signs of change for this surface came after the first heavy rainfall at the March 2008 testing. After the rain, the stabilizer formed a solid paper-thin elastic layer on top of the surface. It should be noted that runoff was a problem onto this surface from the adjacent earth mound that was not controlled by constructed drainage. The surface was soft under foot and showed footprints. Like the other Soiltac Topical application, this segment never seemed to firm up. The same guidance is recommended for the Soiltac Powder Topical application as the Soiltac Liquid Topical application. Upon the advice of the stabilizer company, topical applications should not be utilized to stabilize trail surfaces, but are to be utilized when dust control and erosion is necessary. It can be applied to mix-in stabilizers during the installation and during maintenance to help achieve a more firm and stable surface.

Soiltac Powder Topical applied by trail crew.

Soiltac Powder Topical is applied to a base of 2 inches of native soil and 4 inches of ¼ inch minus compacted limestone aggregate.  June 27, 2007.

Soiltac Powder Topical applied by trail crew.

Soiltac Powder Topical is applied to a base of 2 inches of native soil and 4 inches of ¼ inch minus compacted limestone aggregate.  June 27, 2007.

Soiltac Powder Topical appears as powder over surface.

Soiltac Powder Topical has a penetration of 1/8 inch.  June 27, 2007.

Soiltac Powder Topical appears as white thin layer over natural surface.

Soiltac Powder Topical has formed a solid paper-thin layer after a heavy rainfall. March 13, 2008.

Soiltac Powder Topical with some indentations.

Soiltac Powder Topical was soft under foot and showed footprints. March 13, 2008.

Soiltac Powder Topical with dark area of runoff.

Soiltac Powder Topical with runoff from adjacent landscape. March 13, 2008.

Soiltac Powder Topical appears as a natural surface.

Soiltac Powder Topical almost a year after installation.  May 6, 2008.

Soiltac Powder Topical with some runoff and vegetation.

Soiltac Powder Topical one year after installation.  June 12, 2008.

Soiltac Powder Topical starting to break up into dark and light areas.

Soiltac Powder Topical almost two years after installation.  March 17, 2009.

Soiltac Powder Topical with some vegetation.

Soiltac Powder Topical more than four years after installation. November 2, 2011.

Stabilizer

The trail segment is composed of the stabilizer, Stabilizer, and is 5 feet wide by 50 feet long. The segment contains timber edging. The Stabilizer is applied to a base of 3 inches of compacted native soils. Stabilizer arrives pre-mixed with ¼ inch minus aggregate and is applied at a 3-inch depth on top of the base. The surface maintained itself for the most part through the first round of testing after installation (June – August; 100 degree temps) with the exception of loose fines that appeared on the surface. After the heavy rainfall, the surface had runoff composed of the loose fines from the trail segment. It was not until the testing conducted in March 2008 that the surface showed large signs of deterioration. There were gullies created in the surface because of runoff; these were found both down the middle of the trail segment and along the timber edging. The surface would need maintenance to return it to its original state.

Stabilizer base is prepared.

Stabilizer is applied to a base of 3 inches of compacted native soil.  June 19, 2007.

Stabilizer packed in 7 large white canvas shipping bags.

Stabilizer arrives pre-mixed with ¼ inch minus aggregate.  June 19, 2007.

Stabilizer leveled with 2 x 4 by trail crew.

Stabilizer is applied at a 3 inch depth on top of the base.  June 21, 2007.

Stabilizer raked and leveled by trail crew.

Stabilizer trail segment is leveled at installation.  June 21, 2007.

Stabilizer trail segment sprayed by trail crew.

Stabilizer trail segment is prepared.  June 21, 2007.

Stabilizer contained at end of trail segment.

Stabilizer trail segment is prepared. June 21, 2007.

Stabilizer wide view of site preparation.

Stabilizer trail segment installation.  July 3, 2007.

Stabilizer indentation to surface.

Stabilizer surface shows an indentation from the surface testing.  July 6, 2007.

Stabilizer digital level on surface.

Stabilizer trail segment shows loose fines at top of surface.  July 6, 2007.

Stabilizer appears like natural surface with small fines.

Stabilizer trail segment shows loose fines at top of surface.  October 19, 2007.

Stabilizer segment with small fines meets asphalt path.

Stabilizer trail segment shows loose fines at top of surface.  October 19, 2007.

Stabilizer shows footprints.

Stabilizer trail segment has runoff from heavy rainfall.  March 13, 2008.

Stabilizer shows some runoff into asphalt segment.

Stabilizer trail segment shows loose fines from heavy rainfall.  March 13, 2008.

Stabilizer shows indentation.

Stabilizer trail segment shows indentation from surface testing.  March 13, 2008.

Stabilizer with some loose fines at top surface.

Stabilizer trail segment more than a year after installation.  May 6, 2008.

Stabilizer with some loose fines at top surface.

Stabilizer trail segment almost two years after installation.  March 17, 2009.

Stabilizer shows large rut.

Stabilizer trail segment shows gullies created in surface from runoff.  March 17, 2009.

Stabilizer runoff next to timber edging.

Stabilizer trail segment shows deterioration from runoff along timber edging.  March 17, 2009.

Stabilizer with some deterioration and vegetation.

Stabilizer trail segment shows deterioration.  November 2, 2011.

Stabilizer close up with vegetation.

Stabilizer trail segment shows deterioration in middle of the trail.  November 2, 2011.

Stabilizer wide angle with some runoff and vegetation.

Stabilizer trail segment shows deterioration along timber edging.  November 2, 2011.

StaLok

The trail segment is composed of the stabilizer, StaLok, and is 5 feet wide by 72 feet long. The segment contains timber edging. The StaLok is applied to a base of 3 inches of compacted native soils. StaLok arrives pre‐mixed with ¼ inch minus aggregate and is applied at a 2-inch depth on top of the base. The surface maintained itself through the first round of testing (June – August; 100 degree temps). During the testing performed in August 2007, it was noted that an individual had walked on the surface at the Wetlands dedication and left marks in the surface of a depth of approximately ½ inch. Upon returning a couple months later, not for testing, it was noted that the surface had repaired itself. The surface also had the pattern of behaving this way when maintenance vehicles rode over it as well. After the heavy rainfall, the only noticeable factor was pooling of the water on the lower points of the surface; StaLok is impervious so it repels the water. The surface remained firm and stable. The other noticeable effects of the surface noted during the March 2008 testing were cracking approximately 6 inches from the timber edging.

StaLok is large white shipping bag.

StaLok arrives pre-mixed with ¼ inch minus aggregate.  June 21, 2007.

StaLok base adjacent to previous trail segment.

StaLok is applied to a base of 3 inches of compacted native soil.  June 21, 2007.

StaLok is raked by trail crew.

StaLok is applied at a 2 inch depth on top of the base.  June 21, 2007.

StaLok is raked by trail crew.

StaLok is applied at a 2 inch depth on top of the base.  June 21, 2007.

StaLok compacted with roller.

StaLok surface is compacted.  June 21, 2007.

StaLok compacted at end of trail segment.

95 StaLok surface is compacted.  June 21, 2007.

StaLok appears like dark natural surface.

StaLok trail segment maintained itself through first round of testing.  October 19, 2007.

StaLok appears like dark natural surface.
StaLok muddy area next to edging.

StaLok trail surface had a pattern of wear and repairing itself.  March 13, 2008.

StaLok with some cracking.

StaLok trail segment was noted for repairing itself.  March 13, 2008.

StaLok appears dark and lighter in sections

StaLok trail segment was noted for showing indentations and then repairing itself.  May 6, 2008.

StaLok with wheelchair tracks.

StaLok trail segment with wheelchair marks would repair itself.  June 12, 2008.

StaLok with healing wheelchair tracks.

StaLok trail segment with wheelchair marks would repair itself.  June 12, 2008.

StaLok faint appearance of wheelchair tracks.

StaLok trail segment previously shown with marks had repaired itself.  March 17, 2009.

StaLok very faint appearance of wheelchair tracks.

StaLok trail segment previously shown with marks had repaired itself.  March 17, 2009.

StaLok small cracking area.

StaLok trail segment shows cracking next to timber edging.  November 2, 2011.

StaLok with some moist areas.

StaLok trail segment had some pooling of water at lower points of the surface.  November 2, 2011.

StaLok with some dry and moist areas.

StaLok trail segment with pooling of water.  November 2, 2011.

StaLok trail segment maintained itself through first round of testing.  October 19, 2007.

Photos were also collected at various points in the 51 months, always at testing and occasionally through the length of the study when major weather and/or events happened. Included in Appendix D are photos of some of the significant changes to the surfaces mentioned above and some additional photos to offer a different glimpse of the surfaces.

Summary of Results

The qualitative and quantitative data show that the trail segments constructed of ¾ inch minus limestone aggregate, Klingstone 400 soil stabilizer, and StaLok stabilizer maintained a more consistently firm and stable surface than the other trail segment surface materials. The implications of these preliminary data are that a trail composed of an all-aggregate material, when constructed to the above-mentioned parameters, could be maintained with little to no maintenance as a firm and stable surface. The intent of the study was to discover a natural surface trail material that utilized a soil stabilizer or aggregate material. However, recommendations for future study call for a cost comparison of aggregate versus soil stabilizer trail surface materials, therefore depending on the results of future research, the best alternative to a concrete, asphalt or boardwalk surface, could be an aggregate surface trail because of the lower cost of aggregate.

Recommendations for Future Research

The evaluation of the 11 trail surface materials in this study has provided valuable information in regards to soil stabilizers and natural aggregate trails installed in the Midwest region. Research of this kind did not exist until the formulation of this study. The information obtained from this study can serve as a point of reference for other entities in the Midwest region that will be installing natural surface trails on areas with low volume of traffic.

Environmental factors such as rain, frost, and thaw conditions, shaded versus sunny trail segments, soil composition, and natural drainage play a critical role in the firmness and stability of a trail surface. Utilizing the data collected from this study to compare to installations of the same materials in other regions of the country are necessary.

The data collected for each trail segment denotes that all of the trail surfaces meet some varying degree of firmness and stability; further research should be conducted using human test subjects to determine the accuracy of the degrees of firmness and stability. A larger sample of individuals with disabilities who use a variety of different mobility devices (manual and power wheelchairs, walkers, crutches, etc.) should be tested on these surfaces.

A cost comparison of natural aggregate trail surfaces and trail surfaces that are composed of soil stabilizers should be conducted. This cost comparison should involve the cost of the product, the cost of any additional aggregate necessary for stabilizer mix and/or the trail base, the equipment and labor costs associated with the installation, and the maintenance costs associated with ensuring the surface maintains itself as a firm and stable surface. The long-term maintenance costs for different surfaces could drive the purchasing decision and have greater influence with decision makers if more research data on this question were available to trail managers.

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